- Overview
- Product Description
- product details
- Advantages
- Company Profile
- FAQ
Basic Info.
Product Description
Extrusion molding is a process widely used in various field to create various products with various shapes, textures, and sizes. The extruder could get applied in plastics, rubber, food, petro-chemistry etc. Thus, the extrusion mold is a crucial component in this process, as it determines the final shape and characteristics of the extruded product.
1. Purpose of the Extrusion Mold:
An extrusion mold is a specially designed tool or die that shapes the food material as it is forced through it under pressure. The mold imparts the desired shape and texture to the extruded product, creating a consistent and uniform outcome.
2. Mold Design:
Extrusion molds for food applications are designed with specific demands to achieve the desired product shape. The mold's design includes elements such as cavities, channels, and openings that allow the raw material to flow through and take on the intended shape.
3. Material:
Extrusion molds are typically made from food-grade materials, which are corrosion-resistant, durable, and capable of withstanding high pressure and temperature during the extrusion process. Stainless steel has become a common material choice due to its hygienic, durable, and abrasion-resistant properties.
Common materials for food-grade molds include 40Cr, 304, 316, 440C etc. Other materials frequently used for extrusion machine molds include 45 steel, Cr12MoV, 42CrMo, nitrided steel (38CrMoAl), 6542 (W6Mo5Cr4V2), SKD11 etc. Customization:
Different products require different mold designs. We could offer customization options for extrusion molds, allowing producers to create unique shapes, textures, and sizes for their products. This flexibility enables the creation of a wide variety of products.
Maintenance:
Regular maintenance of extrusion molds is essential to ensure consistent product quality and to prevent issues like product defects, inconsistent shapes, and production downtime. Molds should be cleaned thoroughly between production runs to prevent cross-contamination and to maintain safety standards.
Mold Care and Cleaning:
Proper cleaning and care are crucial for maintaining the performance and longevity of extrusion molds. Any residue or buildup from previous production runs can affect the shape and quality of the extruded products. Molds need to be disassembled, cleaned, and reassembled according to manufacturer guidelines.
Wear and Replacement:
Over time, the repeated pressures and temperatures during the extrusion process can cause wear on the mold surfaces. This wear can lead to changes in product quality and consistency. Manufacturers need to monitor the condition of molds and replace them when necessary to maintain the desired product attributes.
1.Scientific cavity design and polished channel to ensure smooth extrusion and higher extrusion speed.
2. wear-resistant and corrosion-resistant stainless steel material.
3. Experienced technicians and precision equipments ensure the tolerance accuracy of the mould.
4. heat resistance and minimal deformation in high-temperature working environments.
5. Anti corrosion,
6. Good mechanical processing performance
Our company offers variety of products which can meet your multifarious demands. We adhere to the management principles of "quality first, customer first and credit-based" since the establishment of the company and always do our best to satisfy potential needs of our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a win-win situation since the trend of economic globalization has developed with anirresistible force.
1.What's the order process?
1)Inquiry---provide us size or picture of the products.
2)Quotation---official quotation from with all clear specifications from our professional team.
3)Marking Sample --- confirm all quotation details and the final sample.
4)Shipping---by sea or by air.
2.How about the delivery approach?
airfreight
sea transportation
land transportation
3.What is the average delivery time?
One set usually takes about 25-30days depending on product type. Bulk order usually takes about 35-60 days.
4.What the material of the mould?
We could provide customized service by your demands